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| Product Advantages |
- No-Touch locking technology allows plate separation when locking.
- Patented Fail-Safe locking mechanism design results in low force acting on the piston.
- All locking parts made of Rc58 stainless steel.
- Long-life bushings for pneumatic pass-through.
- High Moment Capacity and Strength: The QC-160 utilizes the same proven locking mechanism as the QC-200 Series Tool Changers - exceeding 200 kg robot load specifications.
- Mounts Directly to Most 200 kg Robots: Supports 125 mm ISO mounting pattern.
- Optional Lock and Unlock sensing without increasing the stack height.
- Flats A and B have center/dual module mounting. Up to 4 modules without adapters.
- RTL sensing is also available.
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QC-160 Tool Changer (Master and Tool)
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| 9630-20-160.pdf |
QC-160 Tool Changer Drawing
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| 9630-20-160-E.pdf |
QC-160 Euro Tool Changer Drawing
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Control and Signal Modules
| G5 | DeviceNet Pass-through Modules | | 19-pin, 3 Amp/250VAC Electrical Module with 5-pin DeviceNet Connector and 5-position Swivel | Flats A, B | No |
| GB8 Family | Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules | | Ethernet modules supporting Gigabit speeds, X- and A-Coded Connectors | Flats A, B | No |
| GBX | Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules | | 10 Gigabit Ethernet Pass-Through Module, M12 X-coded | Flats A and B | No |
| RD5 | DeviceNet Pass-through Modules | | 4 Amp/250VAC electrical module with 5-pin M12 connector | Flats A, B | No |
| RE10 | Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules | | 10/100 CAT5e Ethernet Pass-through Module | Flats A, B | No |
| RE5 | Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules | | Ethernet Pass-through Module with 4-pins and Shield | Flats A, B | No |
| RP5 | Discrete Pass-through Modules | | Discrete PROFIBUS Pass-Through Module with B-coded M12 Connector | Flats A, B | No |
| TD | DeviceNet Pass-through Modules | | 10-pin, 5 Amp/24V, pass-through DeviceNet and Aux power module | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| TDEA | DeviceNet Pass-through Modules | | DeviceNet Pass-Through Module with M12 Connectors Redundant Signals | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| TE | Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules | | Ethernet Pass-through Module with connectors for Ethernet and Aux Power | Flats A,B (On Flat B, Position 3, Port 5 is restricted). TE/TP modules cannot be mounted adjacent to other modules on same flat without special adapter. | No |
| TP | Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules | | PROFINET Pass-through Module with connectors for PROFINET and Aux Power, 5-Pin Aux Power | Flats A,B (On Flat B, Position 3, Port 5 is restricted). TE/TP modules cannot be mounted adjacent to other modules on same flat without special adapter. | No |
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Electrical Modules
| D25 | Electrical Modules | | 25-pin, 3 Amp/50VAC electrical module with low-power D-sub connector | Flats A, B | No |
| G10 | Electrical Modules | | 19-pin (10 available to the customer), 3 Amp/250VAC, MS miniature MS quick-disconnect connector with 0-99 Tool-ID built inside and 5 position swivel - Tool side only | Flats A, B | No |
| G12 Family | Electrical Modules | | G-Style Adjustable module with M12, 12-pole connector supporting 16 (0-F) Tool ID. | Flats A, B | No |
| G14 | Electrical Modules | | 19-pin (14 available to the customer), 3 Amp/250VAC, MS miniature MS quick-disconnect connector with 0-15 Tool-ID built inside and 5 position swivel - Tool side only | Flats A, B | No |
| G19 | Electrical Modules | | 19-pin, 3 Amp/250VAC electrical module with miniature MS quick-disconnect connector and five position swivel | Flats A, B | No |
| G26 Family | Electrical Modules | | 26-pin Electrical Module, 3 Amp/250VAC, MS miniature quick disconnect connector and five position swivel | Flats A, B | No |
| GD4 | Electrical Modules | | Electrical Module with and with 5-position adjustable M12 4-Pin Connector | Flats A, B | No |
| GF19 Family | Electrical Modules | | 19-pin, 3 Amp/125VAC electrical module with M16-style quick-disconnect connector and five position swivel | Flats A, B | No |
| K45 | Electrical Modules | | K19 electrical module (19 pins right side) and K26 electrical module (26 pins left side) when facing connectors mounted side-by-side on adapter plate | Flats A, B | No |
| MT14A-M and MT14-T, MTR14-M and MTR14-T | Electrical Modules | M | 14-pin, 13 Amp/500VAC/700VDC electrical module. Also available with Modified version with Amphenol connector relocated to mount with connector flange parallel to mounting flat | Flats A, B | No |
| MT8 Family | Electrical Modules | | 8-pin, 20 Amp, 500VAC/700 VDC Electrical Module | Flats A, B | No |
| MT9A Family | Electrical Modules | | 9-pin, 28 Amp (30 Amp for MT9A), 500VAC/700VDC electrical module (available with Viton seals) | Flats A, B | No |
| MTA6 | Electrical Modules | | MT-style Power Module with Amphenol connector Max. rating 45 Amp | Flats A, B | No |
| MTC6A | Electrical Modules | | High Current 100A Module, 4 power + 2 brake pins, field-wireable cord grip, radial exit, partially potted | Flats A, B | No |
| MTS9 | Electrical Modules | | 9-pin, 28 Amps/500VAC/700VDC Electrical Module, Straight Version | Flats A, B | No |
| NB8A | Electrical Modules | | Inductive Coupler Module, PNP-Compatible, 8X Signal Pass Thru with 0.2m Pigtail M12 12-Pin Connector | | No |
| R10 | Electrical Modules | | 19-pin (10 available for customer use - See pinout drawing), 5 Amp/250VAC (R19) electric module with (0-99) Tool-ID (Tool side only) (See also R19 Family webpage) | Flats A, B | No |
| R12 | Electrical Modules | | 12-pin pass-thru module with an M12, 12-pin connector, supports Coherix predator 3D camera power/IO | Flats A, B | No |
| R14 | Electrical Modules | T | 19-pin (14 available for customer use - See pinout drawing), 5 Amp/250VAC (R19) electrical module with (0-9) Tool-ID (Tool side only) (See also R19 Family webpage) | Flats A, B | No |
| R17 | Electrical Modules | T | 26-pin (17 available for customer use - See pinout drawing), 3 Amp/250VAC (R26) electrical module with (0-99) Tool-ID (Tool side only) (See also R26 Family webpage) | Flats A, B | No |
| R19 Family | Electrical Modules | | 19-pin, 5 Amp/250VAC electrical module with miniature MS quick-disconnect connector | Flats A, B | No |
| R21 | Electrical Modules | T | 26-pin (21 available for customer use - See pinout drawing), 3 Amp/250VAC (R26) electrical module with (0-9) Tool-ID (Tool side only) (See also R26 Family webpage) | Flats A, B | No |
| R26 Family | Electrical Modules | | 26-pin, 3 Amp/250VAC electrical module with miniature MS quick-disconnect connector | Flats A, B | No |
| R32 Family | Electrical Modules | | 32-pin, 3 Amp/250VAC with 36-pin MS quick-disconnect connector | Flats A, B | No |
| R3-M,S3-T | Electrical Modules | | 4 Amp/250VAC Electrical Module with 3-pin Turck RSFL36 Minifast Connector | Flats A, B | No |
| R4 | Electrical Modules | | 4 Amp/250VAC Electrical Module with 4-pin Eurofast connector | Flats A, B | No |
| RF14 | Electrical Modules | | 19-pin (14 available for customer use - See pinout drawing), 3 Amp/125VAC (RF19) electrical module with (0-9) Tool-ID (Tool side only) (See also RF19 Family webpage) | Flats A, B | No |
| RF19 Family | Electrical Modules | | 19-pin, 3 Amp/125VAC electrical module with M16-style quick-disconnect connector | Flats A, B | No |
| RF26PD Family | Electrical Modules | | 26-pin, 3 Amp/150VAC potted electrical module with M27 threaded connector | Flats A, B | No |
| RF5 | Electrical Modules | | Electrical Module Assembly, 5-Pin Minifast Connector, High Power Pin Block | Flats A, B | No |
| RF6A | Electrical Modules | | Electrical Module Assembly, 6-Pin Minifast Connector, High Power Pin Block | Flats A, B | No |
| RJ219 | Electrical Modules | | Electrical Module with Junction Box with (2) M12, 5-Pin Connectors | Flats A, B | No |
| RK12 | Electrical Modules | | Electrical Module with 12-pin pass-through, 12-Pin M23 connector, Power 5 Amps/150VDC, Signal 2 Amps/30V | Flats A, B | No |
| RK17 | Electrical Modules | | Electrical Module with 17-pin pass-through, 3 Amp/125VAC, 17-Pin M23 connector | Flats A, B | No |
| RK19 | Electrical Modules | | RK19 Electrical Module with M23, 19-Pin Connector, 3 Amps/150 VAC | Flats A, B | No |
| RL5 | Electrical Modules | | High Power Electrical Module with 5-pole, M12 L-Coded Connector supporting up to 63V/16A. | Flats A, B | No |
| RU10 | Electrical Modules | | 10-pin, 5 Amp/250VAC Electrical Module with with a single USB 2.0 connector | Flats A, B | No |
| S14 | Electrical Modules | T | 19-pin (14 available for customer use - See pinout drawing), 5 Amp/250VAC (S19) electrical module with (0-9) Tool ID (Tool side only) (See also S19 Family webpage) | Flats A, B | No |
| S19 Family | Electrical Modules | | 19-pin, 5 Amp/250VAC inline electrical module with miniature MS quick-disconnect connector | Flats A, B | No |
| S26 | Electrical Modules | | 26-pin, 3 Amp/250VAC inline electrical module with miniature MS quick-disconnect connector | Flats A, B | No |
| SF19 Family | Electrical Modules | | 19-pin, 3 Amp/125VAC inline electrical module with M16-style quick-disconnect connector | Flats A, B | No |
| T19 Family | Electrical Modules | | 19-pin, 5 Amp/250VAC Electrical Module with MS cylindrical threaded connector | Flats A, B | No |
| TMB | Electrical Modules | | Pass-through Electrical Module for Multibus signals using a 17-pin M23 connector | Flats A, B | No |
| X7B | Electrical Modules | | Coax cable module, single contact, BNC connector | Flats A, B | No |
| X7C | Electrical Modules | | High Voltage Module for Ultrasonic Weld Applications, SHV connector | Flats A, B | No |
| X7E | Electrical Modules | | 4-Connector COAX Module Rated for Video and Low-power, J16 Pattern Mountable | Flats A, B | No |
| X7G | Electrical Modules | | High Voltage Module for Ultrasonic Weld Applications, Isolated SHV Connector | Flats A, B | No |
| XG7GL | Electrical Modules | | Ultrasonic Module with Lemo connector for Ultrasonic Weld Applications, Adapted for G-Series Swivel Housing | Flats A, B | No |
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High-Current Modules
| PG0 | High-Current Modules | | 1 contact, 600 Amps (not to exceed 800 Volts) module (Adapter plate needed) | Flats A, B; JJ86 adapter required. | Yes |
| PG1 | High-Current Modules | | High Current Module with Single Contact, #2 Wire, 200 Amp | Flats A, B | No |
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Other Modules
| GBXC | Tool Cover Modules | | Tool Side Protective Cover for GBX Modules – Tool side only | Flats A and B | No |
| JJ113 | Adapter Assemblies | | Adapter Plate Assembly, Single J16 QC Mounting to (4) J16 Module Mounting | Apps Approval | No |
| JPC | Other Modules | | Tool Side Protective Cover for G, M, R, S, and T Series Modules Drawing | Flats A, B | No |
| Stand-alone Dust Covers | Other Modules | | Stand-Alone Dust Cover | Compatible with 9120-DC-201-9. | No |
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Pneumatic and Fluid Modules
| F2Hx14x | Hydraulic Modules | | Hydraulic Module, (2) Ports with Pressure Ratings and Pipe Threads as Listed | Flats A, B | No |
| FG2 | Fluid/Air Module | | (2) G 3/8 (BSPP) self-sealing ports fluid/air module, stainless steel (replaces F02-E) | Flats A, B | No |
| FG2-M,FG2A-T | Air Modules | T | (2) G 3/8 (BSPP) pass-through ports pneumatic module, stainless steel (Tool side only) | Flats A, B | No |
| FG4 | Fluid/Air Module | | (4) G 3/8 (BSPP) self-sealing ports fluid/air module, stainless steel (Replaces F04-E) | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| FG4A | Air Modules | T | (4) G 3/8 (BSPP) pass-through ports pneumatic module, stainless steel (Tool side only) | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| FN2 | Fluid/Air Module | | (2) 3/8 NPT self-sealing ports fluid/air module, stainless steel (replaces F02-N) | Flats A, B | No |
| FN4 | Fluid/Air Module | | (4) 3/8 NPT self-sealing ports fluid/air module, stainless steel (replaces F04-N) | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| FN4A | Air Modules | T | (4) 3/8 NPT pass-through ports pneumatic module, stainless steel (Tool side only) (Replaces F04A) | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| P05 | Air Modules | | (10) M5 ports for pneumatic pass-through | Flats A, B | No |
| P12A,P12A-E | Air Modules | | (2) 1/2 NPT or (2) G 1/2 (BSPP) pass-through ports pneumatic module (Air or Vacuum service) Ported axially. | Flats A, B | No |
| P14,P14-E | Air Modules | | (2) 1/4 NPT or G 1/4 (BSPP) pass-through ports pneumatic module | Flats A, B | No |
| P16M5 | Air Modules | | Pneumatic Module with (16) M5 radial/axial pass-through air ports | Flats A, B | No |
| P18,P18-E | Air Modules | | (4) 1/8 NPT or G 1/8 (BSPP) pass-through ports pneumatic module | Flats A, B | No |
| P186,P186-E | Air Modules | | (6) 1/8 NPT or G 1/8 (BSPP) Pass-through Ports Pneumatic Module | Flats A, B | No |
| P186A,P186A-E | Air Modules | | (6) 1/8 NPT or G 1/8 (BSPP) pass-through ports pneumatic module (Air or Vacuum service) Ported axially. | Flats A, B | No |
| P188-E | Air Modules | | Pneumatic Module with (8) G 1/8 (BSPP) Ports | Flats A, B | No |
| P238 | Air Modules | | (2) 3/8 NPT pass-through ports pneumatic module | Flats A, B | No |
| P38A,P38A-E | Air Modules | | (4) 3/8 NPT or G 3/8 (BSPP) pass-through ports pneumatic module. Ported axially. | Flats A, B | No |
| P48,P48-E | Air Modules | | Pneumatic Module with (4) 3/8 NPT or G 3/8 (BSPP) Pass-through Ports | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | No |
| P8M5 | Air Modules | | Pneumatic Module with (8) M5 radial/axial pass-through air ports | Flats A, B | No |
| V112A-E | Vacuum/Air Modules | M | Vacuum Module with (1) G 1-1/2 (BSPP) Axial Port | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | Yes |
| V200A | Vacuum/Air Modules | M | Vacuum Pass-through Module with (1) 2" NPT port, M19 pattern | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | Yes |
| V200E | Vacuum/Air Modules | M | Vacuum Modules with G (BSPP) Pass-through Ports, M19 Pattern, Euro Version
- Master-side Module - (1) 2" Pass-through Port
- Tool-side Module - (1) 2" Pass-through Port | Flats A, B (On Flat B, Position 3, Port 5 is restricted.) | Yes |
| V34 | Vacuum/Air Modules | | (1) G 3/4 (BSPP) pass-through port vacuum only module | Flats A, B | No |
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Servo Modules
| RES10B | Servo Modules | | Servo Signal Module with 12-pole, M23 Connector, STP Wiring | | No |
| RES17 | Servo Modules | | Servo Signal Module with 17-pole, M23 connector | | No |
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| QC-160 Master |
QC-160 Master
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| QC-160 Tool |
QC-160 Tool
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| QC-160 Tool-Euro |
QC-160 Tool - Euro
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| QC-160 Master-Euro |
QC-160 Master - Euro
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Tool Stand Mounting Options
Click
here
for a complete list of Tool Stand information and components.
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Tooling Plate, Vertical - Blank |
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TSL Tooling Hook Plate Assembly, Blank |
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9120-TSL-SS-8074 Safety Switch |
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Customer Drawings:
Notes:
- Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.
- Tooling Plate listed has blank customer interface. Customer adds required mounting pattern.
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Tool Interface Plate - Blank |
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TSL Tooling Interface Plate - Blank |
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9120-TSL-PM-1488-xxxx
9120-TSL-PM-2488-xxxx |
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9120-TSL-SS-6044 Safety Switch
9120-TSL-SS-7511 Trip Dog |
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Customer Drawings:
Notes:
- Other Safety Switch orientations available.
- Other Sensor Module options available.
- Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.
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Tooling Interface Plate for QC-150 - Blank |
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TSL Tooling Interface Plate for QC-150 and QC-160 - Blank |
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9120-TSL-SS-6044 Safety Switch
9120-TSL-SS-7511 Trip Dog |
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Customer Drawings:
Notes:
- Other Sensor Module options available.
- Other Safety Switch orientations available.
- Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.
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Vertical Tooling Interface Plate - Blank |
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TSL Vertical Tooling Interface Plate - Blank |
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Customer Drawings:
Notes:
- 9120-TSL-VBB-3328 - Actual Weight = 10.36 lb (4.7 kg).
- Other Sensor Module options available.
- Other Safety Switch orientations available.
- Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.
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TSL Vertical Tooling Interface Plate |
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TSL Vertical Tooling Interface Plate with (4)M8, (4) M6 Dowels |
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Customer Drawings:
Notes:
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Customer Drawings:
Notes:
- Also part of 9120-TSL-PM-xxxH assemblies.
- Stand Alone units mount to customer-supplied structure or ATI Post Module.
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Pin & Bushing Module, Rigid |
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TSL Pin & Bushing Module, Rigid |
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Customer Drawings:
Notes:
- Also part of 9120-TSL-PM-xxxB assemblies.
- Stand Alone units mount to customer-supplied structure or ATI Post Module.
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Post Module, (1) Rigid Pin & Bushing Module, 48' Tall |
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TSL Post Module, (1) Rigid Pin & Bushing Module, 48" Tall |
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Customer Drawings:
Notes:
- Weldment color: White (RAL 9003)
- Post Modules are available in various heights. Contact ATI for specifications.
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%20Rigid%20Hook%20Module,%2048%e2%80%9d%20Tall.jpg)
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Post Module, (1) Rigid Hook Module, 48" Tall |
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TSL Post Module, (1) Rigid Hook Module, 48" Tall |
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Customer Drawings:
Notes:
- Post Modules are available in various heights. Contact ATI for specifications.
- Weldment color: White (RAL 9003)
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Post Module, (2) Rigid Pin & Bushing Modules, 48" Tall |
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TSL Post Module, (2) Rigid Pin & Bushing Modules, 48" Tall |
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Customer Drawings:
Notes:
- Post Modules are available in various heights. Contact ATI for specifications.
- Weldment color: White (RAL 9003)
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Post Module, (2) Rigid Hook Modules, 48" Tall |
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TSL Post Module, Dual Stand with(2) Rigid Hook Modules, 48" Tall |
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Customer Drawings:
Notes:
- Weldment color: White (RAL 9003)
- Post Modules are available in various heights. Contact ATI for specifications.
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| Part Number | Type | Description | Application | Product Image |
| 9120-DC-201-9 | Dust Cover |
- 200 Series Tool Cover with SST Ball Plungers, also compatible with QC-160.
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